How does the use of high-pressure coolant improve the efficiency and effectiveness of deep hole drilling on a CNC machine?
High-pressure coolant significantly improves the efficiency and effectiveness of deep hole drilling on a CNC machine due to several key factors. First, it improves chip evacuation. Deep hole drilling generates long, stringy chips that can be difficult to remove from the hole. High-pressure coolant forces the chips out of the hole, preventing them from clogging the drill flutes and interfering with the cutting process. Second, it reduces heat. Deep hole drilling generates a significant amount of heat due to friction between the drill and the workpiece. High-pressure coolant effectively removes this heat, preventing the drill from overheating and extending tool life. Third, it improves lubrication. High-pressure coolant provides better lubrication between the drill and the workpiece, reducing friction and wear. Fourth, it enhances hole straightness. By effectively removing chips and reducing heat, high-pressure coolant helps to maintain the straightness of the drilled hole. Fifth, it enables higher cutting speeds and feeds. The improved chip evacuation, cooling, and lubrication provided by high-pressure coolant allow for higher cutting speeds and feeds, increasing the overall efficiency of the drilling process. Sixth, it reduces built up edge. By cooling the cutting edge and flushing away chips, the high-pressure system minimizes built up edge on the drill. In short, high-pressure coolant is essential for achieving accurate, efficient, and reliable deep hole drilling on a CNC machine. A common method to ensure effective chip removal is peck drilling; high pressure coolant significantly enhances this process.