Govur University Logo
--> --> --> -->
...

Explain the process of calibrating the encoder feedback system in a gearless traction elevator to ensure accurate floor leveling.



Calibrating the encoder feedback system in a gearless traction elevator is essential to ensure the elevator car accurately stops level with each floor. An encoder is a sensor that provides feedback to the elevator controller about the position and speed of the elevator motor. This feedback is used to precisely control the motor's movement and ensure accurate floor leveling. The calibration process typically involves several steps. First, the elevator is placed in inspection mode, which allows a technician to manually control the car's movement at a slow speed. Then, a reference point is established. This reference point is usually a specific location in the hoistway, such as the bottom floor or a designated leveling zone. The encoder's reading at this reference point is recorded and stored in the elevator controller's memory. Next, the elevator is moved to other floors, and the encoder's readings at each floor are compared to the expected values. If there are discrepancies between the actual and expected encoder readings, the encoder's calibration parameters are adjusted. These parameters may include the encoder's scaling factor (the number of encoder pulses per unit of distance traveled) and its offset (the encoder's reading at the reference point). The adjustment of the calibration parameters is usually done through the elevator controller's programming interface. The technician uses a handheld device or a computer to access the controller's settings and modify the encoder parameters. After making adjustments, the elevator is run through several test runs to verify that the floor leveling accuracy has improved. The car is sent to each floor, and its stopping position is carefully observed. If the car consistently stops slightly above or below the floor level, the encoder parameters are further adjusted until the desired accuracy is achieved. The calibration process may also involve adjusting the elevator's deceleration profile. The deceleration profile determines how the elevator slows down as it approaches a floor. If the deceleration profile is not properly calibrated, the elevator may overshoot or undershoot the floor level. After the encoder feedback system has been calibrated, it's important to document the calibration parameters and the date of calibration. This information can be used as a reference for future maintenance and troubleshooting. Periodic recalibration of the encoder feedback system may be necessary due to wear and tear on the encoder or changes in the elevator's operating conditions.