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Explain the differences in the maintenance procedures required for a Francis turbine versus a Pelton turbine in a low-enthalpy geothermal power plant.



Francis and Pelton turbines have different designs and operating characteristics, leading to distinct maintenance requirements, even in a low-enthalpy geothermal power plant where the energy content of the fluid is relatively low. A Francis turbine is a reaction turbine, meaning it uses both pressure and velocity of the fluid to generate power. It is typically used for medium head and medium flow rate applications. A Pelton turbine, on the other hand, is an impulse turbine, meaning it uses only the velocity of the fluid. It is typically used for high head and low flow rate applications. The maintenance of a Francis turbine focuses on several key areas. The turbine runner, which is the rotating part of the turbine, is susceptible to cavitation erosion, especially at the inlet edges of the blades. Regular inspections are needed to detect and repair cavitation damage. The guide vanes and stay vanes, which direct the flow of water into the runner, are also subject to erosion and corrosion. The clearances between the runner and the stationary parts of the turbine need to be maintained to minimize leakage and maintain efficiency. The bearings, seals, and lubrication systems also require regular maintenance. For a Pelton turbine, the maintenance focuses on the nozzles and buckets. The nozzles direct the high-velocity jet of water onto the buckets. The needles inside the nozzles that control the water flow are prone to erosion and need to be inspected and replaced regularly. The buckets, which are attached to the runner, are subject to erosion from the high-velocity water jet. The shape and surface finish of the buckets are critical for maintaining efficiency, so they need to be inspected and repaired or replaced as needed. The bearings and lubrication systems also require regular maintenance. In addition, the Pelton turbine requires careful alignment of the nozzles to ensure that the water jets strike the buckets correctly. Because low-enthalpy geothermal fluids often contain dissolved minerals, scaling and corrosion are common problems for both types of turbines. Regular chemical treatment and cleaning are needed to prevent or remove scale buildup. The choice of materials for the turbine components is also important to minimize corrosion. In summary, Francis turbines require more attention to cavitation and internal clearances, while Pelton turbines require more attention to nozzle and bucket erosion.