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Describe the phenomenon of cavitation in centrifugal pumps and explain methods to prevent it.



Cavitation in centrifugal pumps is the formation and subsequent collapse of vapor bubbles within the pump's impeller. This phenomenon occurs when the absolute pressure of the liquid falls below its vapor pressure at the operating temperature. As the liquid enters the pump impeller, the pressure drops due to the increased velocity. If the pressure drops below the vapor pressure, the liquid vaporizes, forming bubbles. These bubbles are then carried to a higher pressure region within the impeller, where they collapse violently. The implosion of these bubbles generates intense shock waves that erode the impeller material, causing damage and reducing pump performance. Cavitation is typically characterized by a distinctive noise, often described as sounding like gravel or rocks flowing through the pump. It also causes vibration and a decrease in pump head and efficiency. Methods to prevent cavitation include: Increasing the Net Positive Suction Head Available (NPSHA): NPSHA is the absolute pressure at the pump suction minus the liquid's vapor pressure. Increasing the NPSHA ensures that the pressure at the impeller inlet remains above the vapor pressure. This can be achieved by raising the liquid level in the suction tank, reducing the suction pipe length, or increasing the pipe diameter to reduce friction losses. Lowering the liquid temperature: Reducing the liquid temperature lowers its vapor pressure, making it less likely to cavitate. Reducing the pump speed: Lowering the pump speed reduces the pressure drop at the impeller inlet, decreasing the likelihood of cavitation. Throttling the discharge valve: While throttling the discharge valve increases the system pressure, it is generally not recommended as a primary method for preventing cavitation because it reduces pump efficiency and can lead to overheating. Selecting a pump with a lower Net Positive Suction Head Required (NPSHR): NPSHR is a characteristic of the pump and represents the minimum NPSHA required to prevent cavitation. Choosing a pump with a lower NPSHR makes it less susceptible to cavitation under the same operating conditions. For example, if a pump is cavitating due to insufficient suction head, raising the level of the liquid in the supply tank or installing a booster pump to increase the suction pressure can increase the NPSHA and prevent cavitation.