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What is the critical parameter controlled to prevent hydrate formation during natural gas processing?



The critical parameter controlled to prevent hydrate formation during natural gas processing is temperature, although pressure and water content are also important factors. Hydrates are ice-like crystalline solids formed when water molecules trap small gas molecules, such as methane, ethane, and propane, under specific temperature and pressure conditions. Hydrate formation can cause blockages in pipelines and equipment, leading to flow restrictions, equipment damage, and safety hazards. The formation of hydrates is favored by low temperatures, high pressures, and the presence of free water. To prevent hydrate formation, the temperature of the natural gas stream must be kept above the hydrate formation temperature for the given pressure and composition. This can be achieved by heating the gas stream, injecting hydrate inhibitors (such as methanol or glycols), or removing water from the gas stream through dehydration processes (using glycol dehydration or desiccant dehydration). Dehydration lowers the water content, shifting the hydrate formation curve to lower temperatures and higher pressures. While pressure influences the hydrate formation temperature, temperature is the primary parameter that is actively controlled to avoid hydrate formation in operating facilities.