Describe the correct procedure for visually inspecting a roller bearing on a freight car, specifying the key indicators that would require the car to be set out for repair.

The correct procedure for visually inspecting a roller bearing on a freight car involves a systematic examination of the bearing components and surrounding area for signs of damage or overheating. First, approach the bearing carefully and use appropriate personal protective equipment (PPE), including safety glasses and gloves. Begin by visually inspecting the bearing adapter, which is the component that connects the bearing to the freight car truck. Look for any cracks, breaks, or signs of distortion in the adapter itself. Next, check the condition of the seal. The seal is designed to keep lubricant inside the bearing and prevent contaminants from entering. Look for signs of damage to the seal, such as tears, cuts, or extrusion of grease. Any compromised seal must be examined. Then, visually inspect the bearing housing, which is the outer casing of the bearing. Look for any signs of damage, such as cracks, dents, or weld repairs. Also, inspect for any evidence of oil or grease leakage from the bearing housing, which would indicate a potential seal failure or lubricant deficiency. Assess the temperature of the bearing housing by carefully placing your hand near (but not directly touching, to avoid burns) the housing. While some heat is normal during operation, excessive heat may indicate a problem. Listen closely to the bearing while the car is moving, if possible. Unusual noises such as squealing, grinding, or rumbling may indicate bearing distress. Key indicators that would require the car to be set out for repair include: any visible cracks or breaks in the bearing adapter or housing; evidence of excessive heat; any signs of grease leakage or seal damage; and any unusual noises emanating from the bearing. These conditions indicate a potential bearing failure, which could lead to derailment or other serious safety consequences. If any of these indicators are present, the car must be immediately set out for repair and not be moved until the bearing has been inspected and repaired or replaced by qualified mechanical personnel.