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daily Instructor: Dr. errick JacksonAbout this Course
Understanding Industrial Robot Systems
Robot Anatomy and Kinematics
- Detailed breakdown of robot arm configurations (articulated, SCARA, Delta, Cartesian), explaining the advantages and disadvantages of each for specific industrial applications.
- In-depth analysis of robot joints (rotational, prismatic) and their limitations, including range of motion, speed, and load capacity.
- Explanation of forward and inverse kinematics, including the mathematical principles behind robot positioning and orientation in 3D space. Examples using Denavit-Hartenberg (DH) parameters will be provided.
- Understanding of robot work envelopes and how to optimize robot placement for maximum reach and accessibility.
Robot Controllers and Programming
- Comprehensive overview of robot controller architecture, including CPU, memory, I/O interfaces, and communication protocols.
- Detailed explanation of robot programming languages (e.g., ABB's RAPID, Fanuc's TP, KUKA's KRL), covering syntax, data types, control structures, and robot-specific instructions.
- Mastering different programming methods, including teach pendant programming, offline programming, and high-level language integration (e.g., C++, Python).
- Implementation of advanced programming techniques, such as motion planning, trajectory generation, and force control.
Industrial Network Communication
- In-depth study of industrial communication protocols (e.g., Ethernet/IP, PROFINET, Modbus TCP/IP, EtherCAT) and their application in robot integration.
- Understanding of network topologies, addressing schemes, and data transmission methods.
- Configuration and troubleshooting of network devices (e.g., switches, routers, gateways) in a robotic cell.
- Implementation of real-time communication for synchronized motion control and data exchange between robots and other devices.
Preventive Maintenance and Component Replacement
Mechanical System Maintenance
- Detailed procedures for inspecting and maintaining robot joints, including lubrication, gear replacement, and backlash adjustment.
- Inspection and maintenance of robot drive systems (e.g., servo motors, gearboxes, belts), including torque testing, alignment, and bearing replacement.
- Understanding of robot calibration methods and tools, including laser trackers, ball bars, and encoder calibration.
- Procedures for replacing damaged robot components, such as arms, wrists, and end-effectors.
Electrical System Maintenance
- Comprehensive procedures for inspecting and testing robot wiring, connectors, and power supplies.
- Troubleshooting and repair of robot controller components, including circuit boards, power modules, and I/O modules.
- Maintenance of robot safety circuits, including emergency stop systems, light curtains, and safety scanners.
- Understanding of electrical safety standards and practices for industrial robots.
Software and Firmware Updates
- Procedures for backing up and restoring robot controller software and firmware.
- Installation and configuration of software updates and patches.
- Troubleshooting software and firmware issues, including error messages, crashes, and data corruption.
- Understanding of software licensing and activation procedures.
Troubleshooting and Diagnostics
Diagnostic Tools and Techniques
- Effective use of diagnostic tools, such as multimeters, oscilloscopes, and logic analyzers, for troubleshooting electrical and electronic problems.
- Interpretation of robot controller error logs and diagnostic data to identify root causes of failures.
- Using specialized robot diagnostic software for testing motor performance, encoder accuracy, and communication interfaces.
- Employing visual inspection techniques to identify mechanical damage, wear, and contamination.
Common Robot Failures and Solutions
- Detailed analysis of common robot failures, including motor failures, encoder errors, communication problems, and sensor malfunctions.
- Step-by-step procedures for troubleshooting and repairing these failures, including component replacement, wiring repairs, and software configuration.
- Diagnosing and resolving issues related to robot safety systems, such as emergency stop failures and safety scanner malfunctions.
- Addressing issues related to robot calibration and accuracy, including backlash compensation and joint alignment.
Systematic Troubleshooting Methods
- Implementing structured troubleshooting methods, such as the 5 Whys and Ishikawa diagrams, to identify the root causes of robot failures.
- Using fault trees and flowcharts to systematically analyze complex robot systems and identify potential failure points.
- Applying statistical process control (SPC) techniques to monitor robot performance and detect deviations from normal operation.
- Documenting troubleshooting procedures and solutions to build a knowledge base for future reference.
Safety Systems and Risk Assessment
Robot Safety Standards and Regulations
- Comprehensive overview of robot safety standards, such as ANSI/RIA R15.06, ISO 10218, and OSHA regulations.
- Understanding of safety requirements for robot cell design, including guarding, interlocks, and emergency stop systems.
- Implementation of risk assessment procedures to identify and mitigate potential hazards associated with robot operation.
- Knowledge of safety-rated components and their application in robot safety systems.
Safety Devices and Technologies
- Detailed explanation of various robot safety devices, including light curtains, safety scanners, pressure mats, and safety relays.
- Configuration and programming of safety devices to ensure safe robot operation.
- Understanding of safety-rated PLCs and their application in robot safety control systems.
- Implementation of functional safety principles for robot systems.
Risk Assessment and Mitigation
- Performing comprehensive risk assessments using methods like Hazard and Operability Study (HAZOP) and Failure Mode and Effects Analysis (FMEA) to identify potential hazards.
- Developing and implementing mitigation strategies to reduce the risk of accidents and injuries.
- Documenting risk assessment findings and mitigation measures in a safety report.
- Regularly reviewing and updating risk assessments to ensure they remain effective.
Course Features
Honorary Certification
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Frequently Asked Questions
For detailed information about our Robotics Maintenance and Troubleshooting for Industrial Applications course, including what you’ll learn and course objectives, please visit the "About This Course" section on this page.
The course is online, but you can select Networking Events at enrollment to meet people in person. This feature may not always be available.
We don’t have a physical office because the course is fully online. However, we partner with training providers worldwide to offer in-person sessions. You can arrange this by contacting us first and selecting features like Networking Events or Expert Instructors when enrolling.
Contact us to arrange one.
This course is accredited by Govur University, and we also offer accreditation to organizations and businesses through Govur Accreditation. For more information, visit our Accreditation Page.
Dr. errick Jackson is the official representative for the Robotics Maintenance and Troubleshooting for Industrial Applications course and is responsible for reviewing and scoring exam submissions. If you'd like guidance from a live instructor, you can select that option during enrollment.
The course doesn't have a fixed duration. It has 44 questions, and each question takes about 5 to 30 minutes to answer. You’ll receive your certificate once you’ve successfully answered most of the questions. Learn more here.
The course is always available, so you can start at any time that works for you!
We partner with various organizations to curate and select the best networking events, webinars, and instructor Q&A sessions throughout the year. You’ll receive more information about these opportunities when you enroll. This feature may not always be available.
You will receive a Certificate of Excellence when you score 75% or higher in the course, showing that you have learned about the course.
An Honorary Certificate allows you to receive a Certificate of Commitment right after enrolling, even if you haven’t finished the course. It’s ideal for busy professionals who need certification quickly but plan to complete the course later.
The price is based on your enrollment duration and selected features. Discounts increase with more days and features. You can also choose from plans for bundled options.
Choose a duration that fits your schedule. You can enroll for up to 6 days at a time.
No, you won't. Once you earn your certificate, you retain access to it and the completed exercises for life, even after your subscription expires. However, to take new exercises, you'll need to re-enroll if your subscription has run out.
To verify a certificate, visit the Verify Certificate page on our website and enter the 12-digit certificate ID. You can then confirm the authenticity of the certificate and review details such as the enrollment date, completed exercises, and their corresponding levels and scores.
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